incinerator specifically designed

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TOPIC PAGE
LIMITED WARRANTY..................................................................................................................................4 WARRANTY WARNING.............................................................................................................................. 5 A200-1 INCINERATOR SPECIFICATIONS................................................................................................. 6 A200-1 PACKING LIST............................................................................................................................... 7 SITE INFORMATION
PLACEMENT AND CONSTRUCTION RECOMMENDATIONS......................................................8

ELECTRICAL SERVCE...................................................................................................................8

FUEL SUPPLY………………………………................................................................................ 9-10

CONBUSTIBLE ROOF CONSTRUCTION……………..................................................................11 ASSEMBLY INSTRUCTIONS.................................................................................................................... 12 BURNER SETTINGS & AIR ADJUSTMENTS......................................................................................13-14GAS PRESSURE ADJUSTMENTS............................................................................................................15 OPERATING INSTRUCTIONS...................................................................................................................16 REFRACTORY CURING PROCEDURE.................................................................................................... 16 TROUBLE SHOOTING...............................................................................................................................17 A200-1 PARTS LIST.................................................................................................................................. 18 MIDCO BURNER (J83-DS) EXPLODED VIEW......................................................................................... 19PARTS LIST: MIDCO BURNER (J83-DS)................................................................................................. 20 BECKETT BURNER (AF) EXPLODED VIEW............................................................................................21PARTS LIST: BECKETT BURNER (AF)................................................................................................... 22


LIMITED WARRANTY

WARRANTY
Agile Manufacturing, a division of CTB, Inc., WARRANTOR, warrants to the original purchaser for a period of one
(1) year from date of purchase or delivery to original purchase, products manufactured by it which are installed and operated according to WARRANTS’S instructions that are furnished and/or are available to Purchaser upon request, and installed according to other applicable Federal, State, and local codes or regulations and upon substantiation that said products were installed correctly, were not abused, and or defective. The exact nature of said warranty and exclusive remedy for breach of warrantor is as follows:
WARRANTOR will refund or credit to purchaser’s account an amount equal to the original purchase price or at WARRANTOR’S option repair or replace at WARRANTOR’S expense products found to be defective in workmanship or material. If a problem occurs which the purchaser believes is covered by this warranty, then purchaser shall contact the seller giving the seller sufficient information to enable a resolution to the problem. If the seller is unable or unwilling to resolve the problem and purchaser is still convinced that it is covered by the warranty the purchaser should contact the manufacturer at the address listed in the following paragraph and provide a description in writing of the problem and the attempts made to resolve it. "Seller" as used herein shall mean the dealer or distributor from whom the product was purchased.
No product or part thereof may be returned pursuant to this warranty without first receiving specific written permission to do so. All requests should be addressed to Agile Manufacturing at 720 Industrial Park Road Anderson, MO 64831, requesting specific authority for returning merchandise pursuant to this warranty with reasons for the request.
LIMITATIONS
Products which are abused or neglected are not covered under this Warranty. WARRANTOR shall not be responsible for the costs of removal or reinstallation of its products and shall not be liable for transportation costs to and from it factory. Further, WARRANTOR shall not be liable for replacement, repair, or refund for component parts not manufactured by it.
Use of parts for modification or repair of the unit or any component not authorized or manufactured by Agile Manufacturing, specifically for this product shall void this warranty.
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICALUR PURPOSE ARE LIMITED TO THE SAME PERIOD OF TIME AS THIS EXPRESS LIMITED ONE (1) YEAR WARRANTY AND ARE SPECIFICALLY DISCLAIMED THEREAFTER.
AGILE MANUFACTORING, SHALL NOT LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, SPECIAL, OR CONTINGENT DAMAGES OR EXPENSES ARISING DIRECTLY OR INDIRECTLY FROM ANY DEFECT IN THE PRODUCT HEREBY WARRANTED.
THIS WARRANTY SHALL BE VOID IF SOLVENTS OR OTHER HIGHLY INFLAMABLE FLUIDS, SUCH AS BY NOT LIMITED TO, BENZENE, METHYLETHYL, KETONES, TOLUENE, XYLENE, OR NAPTHA ARE BURNED IN OR MIXED WITH OIL FOR BURNING IN USED OIL-FIRED BURINING HEATERS OR FURNACES.
For those states that do not allow limitations on how long an implied warranty lasts, this limitation may not apply. Similarly, for those states that do not allow the exclusion on limitations of incidental or consequential damages, the above exclusions of indirect, incidental, or consequential damages may not apply.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Agile Manufacturing, is not responsible for any undertaking, representation, or warranty made by dealer, distributor, or other persons, beyond those expressly set forth in this warranty.
WARRANTY WARNING
1 Tampering with orifices in the burner will void warranty.
2 Failure to cure refractory before using will void warranty.

A200-1 INCINERATOR SPECIFICATIONS

Table 1: WASTE CHAMBER
CHAMBLER CAPACITY: 200 lbs. Type IV waste (poultry)
CHAMBER VOLUME: 6.3 cubic feet
DOOR DIMENSION: 18" x 24"
HEIGHT TO DOOR: 30"
REFRATORY: 3", 2800°f, 126 lbs/cubic feet
JACKET MATERICAL: 14 gauge aluminized steel
HEIGHT TO TOP OF CHAMBER: 32"

Table 2: STACK
DIMINENSIONS: (1) 12" Dia., 60" L
JACKET: SS 304-2B 16 GA
STACK CAP: SS 304-2B: 18 GA (12" Dia. X 14" H)

Table 3: BURNER
MODEL: NAT GAS and LP One (1) Midco J83-DS Direct Main Flame Spark Ignition Electronic Flame Safety, 100% Shut-offs, 800,000 BTUH (maximum)
MODEL: OIL One (1) Beckett AF Oil Burner W/ Flame Safety, 325,000 BTUH
OPERATION: One (1) 12 Hour Manual Timer

Table 4: GENERAL
EXTERNAL DIMENSIONS: 26" W x 32" H x 40" L (less stack).
OVERALL DIMENSIONS (APPROX.), INCLUDING COUNTERBALANCE WEIGHTS, BURNER, STACK AND STACK CAP 43” W x 101” H x 64” L
ELECTRICAL SERVICE: Standard-110 volt, 60hz, 20 amp, Also available -- 220 volts, 50hz, 10 amp
GAS SERVICE: 275,000 BTUH (piping sized accordingly) Natural Gas: 7" W.C. (with burner operating) Liquid Propane: 11" W.C. (with burner operating)
GAS/FUEL CONSUMPTION: Natural Gas = 275 CFH Liquid Propane = 3.0 GPH Fuel Oil = 2.5 GPH
TOTAL WEIGHT: 900 lbs (approx)
PAD REQUIREMENTS: 12’ W x 14’ L x 4" D (if sheltered) 6’ W x 8’ L x 4" D (if not sheltered)
PAINT: 1200 degree primer 1200 degree paint

Table 5: CHARGING RATE
PATHOLOGICAL: Up to 200 lbs. per charge of typical pathological
waste with a BTU/lb rating of 1000. Batch loaded
allowing complete burn-out 4-5 hours, cool down and
ash removal before reloading
BURN RATE: Approx. 45lb./hr.

Must be installed in accordance with local codes and ordinances, subject to regulatory agencies. Stack test data is available from the distributor for permit application. If on-site testing is required, it is the responsibility of the purchaser and can be arranged through the distributor. Outside installation is recommended with a simple metal roof or three-sided metal shelter, provided a minimum of four (4) foot clearance from any combustible material. Inside installations may be have special insurance requirements. Factory must be advised.
Page 6
A200-1 PACKING LIST

Package 1: Primary Chamber
1 Primary Chamber w/ top & door assembly
1 Latch
2 Counter Weight Arms
2 Counter Weights

Package 2: Bolt Package for Primary Chamber
4 3/8 - 16 x 3/4 bolts
6 3/8 - 16 nuts
2 5/16 -18 nuts
2 5/16 - 18 x 4 bolts
3 #10 x 1/2 TEK Screw


Package 4: Burner Carton
1 Burner Midco J83-DS or Beckett AF
1 Burner cover
1 3/4" Gas cut off valve (NAT Gas and LP only)
1 Pressure gauge (NAT Gas and LP only)
7 ¼ - 20 X ½ bolts (oil burner only)
4 ¼ - 20 nuts (oil burner only)
1 Brass flare ell (oil burner only)
1 Brass flare fitting (oil burner only)
1 Brass flare nut (oil burner only)

SITE INORMATION

PLACEMENT AND CONSTRUCTION RECOMMENDATIONS
The A200 incinerator is designed for outdoor installation on a concrete slab 6’ x 8’ x 4" thick. (12’ x 14’ x 4" if sheltered)
The A200 may be installed in a three sided shelter, but must comply with local building and fire codes for clearances from combustible walls and materials. A minimum clearance of 4’ around the incinerator is recommended for service and maintenance.
For recommended construction of a metal chimney through a combustible roof, See Figure 3: "Combustible Roof Construction Diagram" on page 11

ELECTRICAL SERVICE
115 volts, 60hz, 20 amp for NAT Gas, LP, & Fuel Oil
• Electrical service can be supplied by plugging into the cord set.
NOTE: Polarity must be maintained or the burners will not operate. If burners "lock out" after approximately 5 seconds and the blower continues to operate, then the polarity is incorrect. It should be corrected at the power source, not in the incinerator control.
220 volts, 50hz, 10 amp for NAT Gas & LP
• Electrical service can be supplied through the electrical cord at the burner by adding the type of plug that will fit your application.
220 volts, 50hz, 10 amp Fuel Oil only
1 Loosen the (2) screws and swing open the transformer.
2 Make wire connections as follows:

Electrical Service Connections at Transformer

L1 Black wire with wire nut L2 White wire with wire nut
1 Close transformer and tighten screws.
2 Connect the electrical cord from the burner to the timer as follows:

Electrical Cord Timer terminalBlack wire L1 White wire T1
FUEL SUPPLY
NAT Gas and LP
PIPING:
1 Install gas train with 3/4" minimum dia. pipe or tubing. Larger pipe may be needed depending on the gas supply and regulator location. The A200-1G requires 275,000 BTUH for operation.
2 Using soap solution, leak test all gas connections.

REGULATOR:
1 Use a properly sized regulator which maintains reduced pressure under static conditions when no gas is flowing. (Dead end lock up).
2 For best results install regulator as near as possible to the incinerator.
3 Regulate LP gas to 11" W.C., NAT gas to 7" W.C. (while burner is burning).
4 Do not exceed 14" W.C. under static conditions when there is no gas flow.

PRESSURE GAUGE:
• A gas pressure gauge is supplied with each incinerator and should be located between the regulator and gas shut off valve, as close to the burner as possible. See below.

FUEL SUPPLY (CONTINUED)
Fuel Oil
OIL TANK:
1 Since tanks vary in size and fixtures, you may need to make adaptations to use the parts supplied.
2 It is important that a filter be provided in the line between that tank and the incinerator.
3 If the flow outlet is on the underside of the tank, extend a threaded nipple about 2” into the tank to avoid problems from condensation in the bottom of the tank.

PIPING:
1 A flaring tool will be needed to form the ends of the copper tubing.
2 Assemble 3/8” copper tubing, oil filter, shut-off valve and fittings between the oil tank and the burner.


COMBUSTIBLE ROOF CONSTRUCTION




ASSEMBLY INSTRUCTIONS

1 Position the incinerator on the concrete slab as needed for fuel and electrical hook up.
2 Slide the 5’ stack over the outlet collar (holes downs).
3 Position the stack cap over the top of the stack and secure with (3) #10 X ½ sheet metal screws.
4 Bolt the toggle clamp to the primary chamber at the mount bracket using (4) 3/8-16x3/4 flange bolts and (4) 3/8-16 flange nuts.
5 Attached the counter weight arms to the door arms using (4) 3/8-16x3/4 flange bolts and (4) 3/8¬16 flange nuts.
6 Bolt the counter weights to the counter weight arms (be sure door is clamped closed) with 5/16¬18 x 5 bolts, 5/16 – 18 Nylock nuts and 5/16 X 2 washers.
7. Attach the burner and housing as described below.
a. For Nat Gas & LP burners - Attach the burner cover and burner to the primary chamber with (4) 3/8-16 flange nuts.
b. For Fuel Oil Burners -
6 Make sure that the flange on the burner tube is about 3 ½“ from the burner housing.
6 Attach the burner cover to the bracket on the burner with (4) ¼ - 20 X ½ bolts and nuts.
6 Attach the burner to the primary chamber with (4) 3/8-16 flange nuts.


BURNER SETTINGS & AIR ADJUSTMENTS

Table 1: Midco J83-DS Burner
FUEL AIR SHUTTER PILOT ORIFICE ORIFICE BTUH
LP Open* #58 7/32 275,000
NAT. Open* #55 5/16 275,000

*The air shutter is adjusted to the FULL OPEN position from the factory and should never be moved.

BURNER SETTINGS & AIR ADJUSTMENTS

(continued)
Table 2: Beckett AF Burner
FUEL AIR SHUTTER AIR BAND NOZZLE RETENTION HEAD BTUH
#1 Fuel Oil (Kerosene) or #2 Fuel Oil (Diesel) ½ open** Closed** 2.5 GPH 30 degrees A F31 325,000

**These openings are approximate. Final adjustments may be necessary at installation.

Air Band indicator (Beckett burner)
Air Shutter indicator (Beckett burner)
GAS PRESSURE ADJUSTMENTS
(FOR NAT GAS AND LP ONLY)

*PROPER GAS PRESSURE IS CRITICAL TO THE OPERATION OF THE INCINERATOR
Gas pressure must be adjusted when the burner is operating and set as follows: Note: A gas pressure gauge is supplied with each incinerator (NAT Gas and LP only).
Nat Gas = 7" W.C.
L.P. Gas = 11" W.C.
OPERATING INSTRUCTIONS
Curing of the refractory is essential prior to burning the first load of waste. See "REFRACTORY CURING PROCEDURE" below.
1 Remove ashes before loading the incinerator.
2 Load incinerator. Keep the waste 6"-8" away from the burner port.
3 Start burner by setting the timer for the desired burn time. A full load will normally burn out in 4 - 5 hours.
4 The incinerator will automatically shut off when the burn is completed.
5 For best results, burn daily to a white ash.

REFRACTORY CURING PROCEDURE
Table 1: REFRACTORY CURING PROCEDURE
Procedure Time
Start burner and burn for 5 minutes
Allow to cool for 15 minutes
burn 5 minutes
cool 15 minutes
burn 15 minutes
cool 15 minutes
burn 15 minutes
cool 15 minutes
burn 30 minutes
cool 15 minutes
burn 30 minutes
cool 15 minutes
burn 1 hour
cool 15 minutes
burn 1 hour
cool 15 minutes
burn 1 hour
cool 15 minutes
burn 2 hour
cool 15 minutes
burn 3 hours
Total Time 12 hours(approximate)

There will be hairline cracks and minor scaling of the refractory when curing is complete. This is a normal result of the curing process.
TROUBLE SHOOTING

NAT GAS & LP MODELS
No spark at electrodes
1 Is burner blower operating? Possible defective blower motor.
2 Clean electrodes and pilot igniter assembly. Apply heat if moisture is present.
3 Check electrode position. See drawing in Midco manual for proper adjustment.
4 Defective Honeywell Control Board. Check voltage to 25V terminal on board.
5 Check service breaker, timer, electrical connections, and polarity.

Spark but no ignition
1 Confirm gas pressure. LP gas @ 11” WC or NAT gas @ 7” WC.
2 Clean electrodes and pilot igniter assembly. Apply heat if moisture is present.
3 Check electrode position. See drawing in Midco manual for proper adjustment.
4 Listen to confirm that solenoid gas valve is opening. Possible defective gas valve.
5 Check for dirt in brass pilot orifice tee.

If incinerator does not burn properly
1 Have the ashes been removed at the beginning of the day?
2 Be sure there is no obstruction blocking the burner tube.
3 Is the air shutter in the full open position? See diagram in “BURNER SETTINGS” section of this manual.
4 Check gas pressure while the burner is burning. LP gas @ 11” WC or NAT gas @ 7” WC.

FUEL OIL MODELS
No spark at electrodes
1 Be sure there is no obstruction in the end of the burner tube and there is no soot build-up on the retention head, electrodes or nozzle.
2 Check all electrical connections.
3 Transformer may be burned out. Listen or look to see if there is an arc across the electrodes. Replace transformer if no spark is present.
4 Check for damage to electrodes.
5 Improper firing head adjustment. See Beckett burner installation manual.

No oil spray through nozzle
1 Defective motor. Check to see if blower wheel is turning. If not, check electrical connections and voltage to motor.
2 Air in fuel line. Check all fittings between burners and at fuel tank for tightness. Air may be bled from the fuel line at the fuel pump.
3 Dirt or water in oil tank.
4 Check the plastic coupling between motor and pump for tight fit.
5 Check for clogged filter at tank or on nozzle.
6 Be sure there are no kinks in the oil line.
7 Check the tubing between the pump and nozzle for blockage.
8 Defective pump.

If incinerator does not burn properly
1 Have the ashes been removed at the beginning of the day?
2 Be sure there is no obstruction blocking the burner tube.
3 Are the air bands adjusted correctly? (See “BURNER SETTINGS” section in this manual).
4 Is No. 1 Fuel Oil (Kerosene) or No. 2 Fuel Oil (Diesel) being used as fuel?

A200-1 PARTS LIST

Table 1.A200-1 Parts
Key Part Number Description
A 86230 Stack Cap (Stainless Steel)
B 31507 Stack 60" x 12" Dia. Stainless Steel)
C 31700 Load Door Only
D 31599 Weights
E 104331 ARM for door
F 104332 Arm for Weight ext
G 31710 Top Only
H 31520 Lower Chamber less Top & Load Door
I 31519 Latch W/ Bolts
J 31526 31524 31530 25855 25853 23038 Natural Gas Burner 110V LP Burner 110V Fuel Oil Burner 110V Natural Gas Burner 220V LP Burner 220V Fuel Oil Burner 220V
K 100725 20335 Natural Gas & LP Burner Cover Fuel Oil Burner Cover

Parts not shown
31514 Main Chamber complete w/ top and door
Miscellaneous parts
29179 Load Door Gasket
31510 12” X 5’ SS Stack Extension with Band
32053 12 Hour Timer/Switch (gas & oil burners)
35024 Gas Pressure Gauge, 0-35” WC
34034 2-1/2 Lbs. Mastic Cement in Pint Can
34035 Refractory Cement (50 lb. bag)
102665 20 Lbs. Mastic Cement in Gallon Can
32301 Metallic Brown Spray Paint (can)




Page 18
MIDCO BURNER (J83-DS) EXPLODED VIEW


See parts list on following page.
PARTS LIST: MIDCO BURNER (J83-DS)

Key Part Number Description
A 33116 Manifold
B 33117 Ignitor Gas Inlet Block, Tube and Ignitor Tip Assembly
C 31603 Flange Gasket
D 33125 Blower Wheel
E 101211 Ignitor Control Piping NATURAL -- #55 Drill (.052)
F 34290 Ignitor Control Piping PROPANE -- #58 Drill (.042)
G 33140 Ground Barrier Kit
H 33113 Main Gas Port and Tube Kit – PROPANE
I 31581 Main Gas Port and Tube Kit – NATURAL
J 33129 101420 Transformer 115/1/50-60 Primary, 24V-30VA Or Transformer 220/24V 50/60 Hz, 35VA
K 33109 3/4" NPT Gas Valve -- 24 Volt
L 33121 Electrode (spark or flame) - 2 required
M 33138 Electrode Wires, Boots and Strain Reliefs
N 33131 Ignitor Assembly
O 33126 101426 Motor, 115/1/50-60 Hz Or Motor, 220/1/60 Hz
P 33112 Ignitor Regulator 1/8 NPT
Q 33120 Thermal Switch
R 33151 DSI Electronic Control Board
S 33118 Input Adjuster Sealing Gasket
Not Shown 33136 PROPANE Conversion Kit
Not Shown 33135 NATURAL Conversion Kit

BECKETT BURNER (AF) EXPLODED VIEW


See parts list on following page.
PARTS LIST: BECKETT BURNER (AF)

Item Description Part Number
AA Air band assembly – 8 slot 32322
BB Air shutter – 8 slot 52321
CC Escutcheon plate 32323
DD Pump A2VA7116 (Suntec)110V 220V 32341 10176130
EE Pump elbow 57210
FF Connector tube assembly – 8” 101472
GG Motor 110V 220V 32302 32303
HH Blower wheel (use only RWB replacement) 57204
II Coupling 32340
JJ Primary Control 110V 220V 32315 101268
KK Cad cell detector 32345
LL Flange – universal, adjustable, incl. gasket 32365
MM Gasket only 32320
NN Transformer 110V 220V 32310 10173200
OO Retention head 32335
PP Electrode kit F head air tubes longer than 9” 101474
QQ Air Tube 32351
Not Shown Nozzle: 2.50 X 30A 22134